- Some of the proven applications of Detonation Spray Coating
- Industries / Application areas where Detonation spray coating (D-Gun) can be used
SOME OF THE PROVEN APPLICATIONS OF DETONATION SPRAY COATING
| Component | Coating Material | Coating Thickness |
Application |
| Low Pressure Aviation Turbine Blade | Chromium carbide Nickel Chromium | 150-250 microns | Wear, oxidation & corrosion resistance at 850℃. |
| Compressor Piston Rod | Tungsten Carbide- Cobalt -Chromium | 200-250 microns | Wear, corrosion & sliding Resistance for gas compressor. |
| Sleeves, Shafts, Piston Rods | Tungsten Carbide - Cobalt | 250 microns | Wear, corrosion resistance for various chemical industries. |
| Sleeves, Shafts, Piston Rods | Alumina Oxide - Titanium di oxide | 250 microns | Wear, corrosion resistance for various chemical industries. |
| Rieter Godet Roller | Alumina Titania | 250 microns | Fibre Sliding Wear Resistance |
| Wire Passing Pulley | Alumina | 300 microns | Wire Guides In Wire Drawing Industry |
| Steel Mill Roller | Tungsten Carbide | 250 microns | Sheet forming at high pressures |
| Cylindrical Rod | Alumna - Titania | 250 microns | Pump Abrasive Medium In Ready Mix Concrete Trucks |
| Plate Cylinder / Impression Cylinder | Alumina - Titania / Chromium Carbide | 150 microns | Printing Industry |
| Screw shaft | Alumina - Titania | 250 microns | To convey high viscous fluid in Petro-chemical Industries |
| Fiber Passing Roller | Alumna Titania Oxide | 250 microns | Smooth hard surface, improved frictional coefficient for yarn fiber sliding. |
| Ball Valves & Seat Ring | Tungsten Carbide | 250-300 microns | Abrasion, Wear & corrosion resistance for Valves. |
| Hydraulic Shaft | Alumina Oxide-Titania dioxide | 250 microns | Sliding, Wear & corrosion In hydraulic machinery. |
| Corona Rollers | Alumina Oxide | 1000 microns | Heat, Wear & Die Electric Insulation for corona treaters. |
| By Pass Control Valve | Tungsten Carbide | 250 microns | Wear & corrosion resistance for super heated steam bypass valve. |
| Plunger | Tungsten Carbide | 200 microns | Severe Sliding Wear & Corrosion resistance. |
| Reciprocating Spindle | Alumina - Titania | 200 microns | Sliding Wear & Corrosion resistance in granite industry. |
| Pump Plunger | Alumina - Titania | 250 microns | Sliding wear resistance in corrosive media |
| Compaction Roller | Tungsten Carbide | 100 microns | Compacting & gripping of cloth in the textile industry |
| Gripper Roller | Alumina Oxide / Tungsten Carbide | 100 microns | Gripping application in the printing industry |
Application areas where Detonation spray coating (D-Gun) can be used
| Paper, Pulp, Printing | Textile Industry | Steel Mills |
|
1. Agitator Shafts |
1. Crimper Rolls 2. Friction Dics 3. Idler Roller 4. Roler Wrap 5. Roller Guide 6. Thread Guide 7. Turning Roll 8. Roller Drawer 9.Deflector rolls |
1. Briddle rolls 2. Furnace Rolls 3. Sink Pot Rolls 4. Guide Rolls 5. Winder Drums |
| Oil & Natural Gas Industry | Engines and Hydraulic | Chemical and petrochemicals Industry |
|
1. Boiler Stack 2. Channel head 3. Flange fitting 4. Mud Pump Liner 5. Down Hole Plunger 6. Compressor rod 7. Compressor cylinder 8. Piston rod 9. Down hole cylinder 10. Impeller shaft 11. Gate valve stem |
1. Hydraulic ram 2. Piston heads 3. Pump shaft heads 4. Pump Impeller shaft 5. Crank shaft 6. Piston rods 7. Rotary seal 8. Piston head rings 9. Cylinder liner 10. Flywheel housing |
1. Agitator and impeller wear shaft 2. Compresor rod 3. Pump plunger rod 4. Pump Shafts 5. Pump sleeves 6. Well casings 7. Primary Rotary Seal 8. Piston rods 9. Gate valve stem 10.Pump Plungers |
| Cable Industry | Automobile Industry | Power Stations And Aviation |
|
1 .Wire Drawing Pulley 2. Wire drawing capstan 3. Wire guide pulley 4. Wire sheaves |
1.Piston crown 2.Cylinder head 3.Piston rings 4 Brake pad |
1. Pump spares 2.Guide vanes 3. Turbine shafts 4. Mechanical seals 5. Aviation turbine blades 6. Nozzle 7. Entry guide vane |